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Type III Anodizing Services

At Automatic Anodizing, we specialize in Type III anodizing, known as hard coat anodizing.

Broadly, the Type III anodizing process enhances aluminum components’ durability, wear resistance, and overall performance.

What is Type III Anodizing?

Type III anodizing, or hard coat anodizing, is an electrochemical process that coats aluminum components with a dense, highly durable oxide layer. This anodized layer is thicker than standard anodizing techniques, offering superior protection against wear and corrosion.

Why Have Parts Anodized?

Type III anodize treatments are ideal for components exposed to extreme conditions, such as aerospace, automotive, and military applications. This Type III hard coat anodization is a Mil-spec compliant product, providing hardness up to 70 Rockwell on any aluminum substrate part.

Benefits of Type III Anodizing

  1. Enhanced Durability: The Type III anodize layer is highly resistant to abrasion, significantly extending the lifespan of treated parts.
  2. Corrosion Resistance: The thick oxide layer provides protection against environmental factors, reducing the risk of rust and degradation.
  3. Thermal Insulation: Type III anodizing instills heightened thermal insulation properties, making anodized materials best-suited for high-temperature applications.
  4. Improved Lubrication: The porous nature of the anodized layer allows for better retention of lubricants, reducing friction and wear.
  5. Aesthetic Appeal: Available in various colors, Type III anodize treatments can enhance the visual appeal of aluminum components while maintaining their functional integrity.

Our Process

  1. Pre-Treatment: The aluminum parts are cleaned to remove contaminants that could affect the anodizing process.
  2. Anodizing: The parts are submerged in an electrolyte bath filled with Type III sulfuric acid, and an electric current is applied, creating the dense oxide layer characteristic of Type III anodizing.
  3. Sealing: The anodized parts are sealed to close the oxide layer’s pores, giving the finish the best resistance qualities. Coatings can be transparent or black and may be up to .003″ thick, covering areas up to 12 sq. ft.
  4. Quality Inspection: Each batch undergoes workbench testing before proceeding.

Sealing and Finishing

Sealing the Type III anodize layer is optional.

Unsealed, the coating offers better corrosion resistance and is often preferred in industrial applications. However, sealing helps prevent color fading and ensures a uniform appearance when dyed. Our anodized parts can be customized with various finishes, including clear and black, to meet specific aesthetic and functional requirements.

Additional Services Beyond Type III Anodizing

In addition to Type III anodizing, we offer additional services applied to anodized parts:

  • PTFE Coating: Adds a non-stick, low-friction layer to components.
  • Grit Blasting: Prepares surfaces for better adhesion of the anodized layer.
  • Custom Marking: Tailor your components with specific markings for easy identification.

Type III Hard Coat Anodizing Capabilities

TypeType III Hard Coat Anodizing
ClassI (Clear)II (Dyed)
Mil-SpecMil-A-8625F Type III
ProcessElectro-Chemical
Hardness70 Rockwell
EquipmentRack Tanks
SubstrateAluminum
ApplicationTYPE IITYPE III
ColorsClearBlack
ElectrolyteSulfuric Acid/Type III
Pre-OperationsEtching
Thickness.001 to .003 in
Tank Size.25 in to 10 ft.
TestingSalt Spray
Thickness
Calibrations (pH and Chemical Balance)
QualityISO 9001:2008
Additional ServicesPTFE Coating (Liquid)
Grit Blasting Services
Custom Masking (Tape, Paint, Plugs)
Production VolumePrototype to Large Runs

 

Additional Information

Industry FocusMedical
Military
Aerospace
Food
Intended ApplicationsPistons
Anti-Lock Brake Assemblies
Pump Components
Valves
Sliding Parts
Insulation Plates
Transmission Parts
Cookware
Bike Rims
Locks
Levels
Industry StandardsISO 9001:2008 Certified
Mil-Spec
RoHS
AssociationsAAC
Alliance
TMA
PMPA
NADCA

The Science Behind Type III Anodizing

The Type III anodizing process involves submerging aluminum in a sulfuric acid bath at near-freezing temperatures, unlike Type II anodizing, which calls for warmer conditions. Type III results in a significantly harder and thicker oxide layer.

Hard Coat Anodizing vs. Plating

Type III anodizing differs from plating through several identifying factors.

  1. While plating involves adding a coating to the surface, Type III anodize is formed by penetrating the material and building up on its exterior. This results in less dimensional change compared to plating, even with the same coating thickness.
  2. The dual nature of penetration and buildup during the anodizing process makes Type III anodizing an optimal choice for applications requiring precise dimensional stability.

Applications of Type III Anodizing

Type III anodizing is utilized across various industries due to its robust properties. Common applications include:

  • Aerospace: High-wear components such as aircraft landing gear and hydraulic systems benefit from the enhanced durability and corrosion resistance attained through Type III anodizing.
  • Automotive: Engine parts, transmission systems, and other critical components are often treated with Type III anodize for improved performance.
  • Military: Weapons, ammunition, and tactical gear put through Type III anodizing are anodized to withstand harsh environments and heavy use.
  • Marine: Boat parts and equipment are protected from the corrosive effects of saltwater through Type III anodizing.
  • Industrial: Heavy machinery and tools are typically put through Type III anodizing to endure rigorous operational conditions.

Certification and Compliance

All processing takes place within an ISO 9001:2015 certified environment.

  • ISO 9001:2015 Certified
  • Mil-Spec: Mil-A-8625 Type III, Class 1 (Clear) & 2 (Dyed)
  • .001in to .003in, .25in to 10ft.
  • Electrochemical, Sulfuric Acid/Type III

Need Type III Anodizing? Call Us Today!

For robust and reliable Type III anodizing services, trust Automatic Anodizing. Our dedication to precision will see your aluminum components perform optimally in the most demanding environments.

Get In Touch

Contact us and see how we can meet your Type II & Type III Anodizing Services and Chemial/Chromate Conversion Coating requirements!

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